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Calibration and confirmation of alarms in the vibration protection system are part of the recommended best practices issued by risk engineers representing the world’s primary insurance underwriters. Checks, certifications and audits of the condition monitoring system – like a well maintained fire protection system – make the plant more desirable in a potentially tough insurance market.
Save the maintenance budget, validate old sensors instead of throwing them away. With no moving parts, piezoelectric instrumentation and proximity probes can generate reliable output for years. Too often these sensors are deemed disposable, tossed away and replaced on an annual basis.
Catastrophic machinery failures have dangerous consequences. The vibration protection system is often the last line of defense. Simulating vibration faults and testing the system ensures your teammates are safe on the job.
Machinery failure without warning becomes a thing of the past with a field tested vibration protection system.
When that $1 million asset begins to fail, will you get a critical text to your cell phone from the monitoring system? The calibrator is a low cost insurance policy against vibration protection system failure. Simulating vibration faults at various running speeds allows reliability managers to ensure they will.
Stop “chasing ghosts”. Checking nuisance vibration trips with a portable shaker table identifies cabling faults, scaling errors, programming errors and sensor sensitivity shift allowing analysts to focus the real goal: uptime.
Often false vibration alarm trips are just as costly as late trips. Operations department scoffs as reliability struggles to explain the shutdown to management. Confidence in the system erodes quickly and costs time and money. Field verification promotes confidence and uncovers system errors.
Keep the plant running – no false alarms, no real alarms. Finding a portable shaker that makes validation easy lowers the barriers to sound practices with vibration instrumentation. Making the validation process as quick and efficient as possible is key.
The Modal Shop is a sister company to the Industrial Monitoring Instrumentation (IMI) division within the PCB Group of companies. IMI is the premier global source for vibration sensors in predictive maintenance and process monitoring. The PCB Group's roots trace back to the founding of PCB Piezotronics by brothers Bob and Jim Lally almost 50 years ago. Over the course of 25 years The Modal Shop, as part of the PCB Group, has become the global leader in vibration calibration as both a solutions provider and source of knowledge/training/support. We are a small, blue-collar company in Cincinnati, Ohio and we believe:
Click below for a short application discussion on how the Portable Calibrator can help you ensure machinery and personnel safety while saving you money.
Power Gen Saves $14,000 In One Year
Oil Refinery Validates Proximity Probes